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Green tie-ups: Syensqo/Vartega to advance use of recycled carbon fibre composites in auto sector; Lummus/Resynergi commercialise microwave-powered plastic pyrolysis technology

Syensqo/Vartega to advance use of recycled carbon fibre composites in auto sector

Materials firm Syensqo and Vartega, a pioneer in carbon fibre recycling technologies, are collaborating to foster the use of post-industrial recycled carbon fibre products in automotive applications.

This partnership will leverage Vartega’s process to convert Syensqo’s dry carbon fibre and prepreg waste from its North American sites, into Vartega’s carbon fibre EasyFeed Bundles. This recycled material will be integrated into Syensqo’s carbon fibre-reinforced specialty polymers Echo portfolio, which is used in applications like structural parts, dampening rings and transmission-related applications.

“Vartega exists to help our customers solve the world’s toughest advanced materials recycling challenges. Syensqo’s leadership in sustainable composites is demonstrated through their efforts to incorporate renewable feedstocks and reduce composites waste as evidenced through this collaboration. Vartega makes this possible by giving composites waste a second life while enabling a significant reduction to the product carbon footprint,” said Andrew Maxey, CEO of Vartega. 

Lummus/Resynergi commercialise microwave-powered plastic pyrolysis technology

In other news, tech firm Lummus Technology and Resynergi, an innovator of modular plastic recycling technology, announced the commercialisation of Resynergi’s Continuous Microwave Assisted Pyrolysis (CMAP) Modules. Lummus and Resynergi established this partnership in 2024 and have made rapid progress in developing and commercialising the CMAP technology, which converts plastic waste into circular pyrolysis products significantly faster and more efficiently than traditional pyrolysis methods.

Unlike conventional pyrolysis, Resynergi CMAP Modules use microwave energy to break down plastic molecules faster, with significant reduction in CO2emissions compared to conventional polymer production. Its modular design allows for rapid deployment, making it possible to install and operate units in months rather than years. Lummus will fabricate and supply the modules, leveraging its global fabrication network and long history of supplying modular and proprietary equipment.

Technology Highlights

  • High Quality Output – Pyrolysis oil that meets standards set by refinery partners for chemical recycling.

  • Fast Conversion – Harnessing microwave energy, plastic molecules are broken down faster than traditional pyrolysis reactors.

  • Clean Energy Efficiency and Environmentally Friendly Process – The modules generate clean products with significant reduction in CO2 footprint vs conventional polymer production.

  • Modular Design – Allows for rapid deployment and scalability, making advanced recycling more affordable and versatile.

  • Compact Footprint – 10X smaller reactor footprint and system-on-a-skid design eliminates local waste management and municipality’s typical square footage requirements for a “recycling plant.”

The Resynergi Modules can also leverage digital capabilities from Lummus Digital, a joint venture between Lummus Technology and TCG Digital, ensuring reliable operations. The available capabilities can integrate data collection, machine learning and artificial intelligence. They can also monitor module installations offering real-time data for improved decision-making allowing operators to access expert advice and remote support.

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